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Moretec Audio Ferrofluid

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Why Use Audio Ferrofluid in Loudspeakers?
Thermal Conductivity – Higher Power Handling

Audio ferrofluid's thermal conductivity is 6x higher than air.

Enables the speaker to withstand over twice the input power.

Reduces thermal resistance rise, prevents dB drop, and extends lifespan.


Damping – Smoother Frequency Response

The audio ferrofluid's viscosity provides damping, reducing resonance peaks.

Improves Q factor and flattens the frequency response for better audio quality.


Centering – Lower Distortion
  • Viscous ferrofluid stabilizes the voice coil, keeping it centered.

  • Minimizes friction, prevents coil damage, and reduces dynamic and harmonic distortion.

Cost Reduction
  • Allows for elimination of spider suspension and use of smaller magnets.

  • Simplifies crossover design and supports more cost-effective voice coil materials (e.g., Lock wire).

Advantages of Moretec's Audio Ferrofluid

1. Excellent Thermal Conductivity and Power Handling

Moretec's audio ferrofluid replaces air in the speaker voice coil gap, significantly improving thermal conductivity. This reduces voice coil temperature, enhances power handling, and minimizes power compression.


2. Outstanding Damping Effect for Smoother Frequency Response

The audio ferrofluid's viscosity provides mechanical damping to the moving system, smoothing resonance peaks and improving dynamic linearity, resulting in better sound quality.


3. Stable Voice Coil Positioning for Lower Distortion

The audio ferrofluid forms a “liquid O-ring” in the magnetic gap, keeping the voice coil centered, reducing friction and misalignment, and lowering both dynamic and harmonic distortion.


4. Higher Manufacturing Yield and Cost Reduction

Moretec's audio ferrofluid can partially replace spider suspension systems and allows the use of smaller magnets and coils. This simplifies speaker design, increases production yield by 30–60%, and reduces material and manufacturing costs.


5. Multiple Models for Various Applications

Standard Models: Such as P‑110, P‑120, and P‑202, offering a range of saturation magnetization (110–325 Gauss) and viscosity (200 cP to 5000 cP), suitable for both consumer and professional audio systems.

Custom Models: Tailored for high-end or OEM applications, with parameters optimized for specific frequency characteristics, magnetic field strength, and viscosity.


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Advantages of Moretec's Audio Ferrofluid

What is Ferrofluid?

Ferrofluid is an high-quality magnetic liquid  that exhibits unique physical properties under a magnetic field. It consists of:

  • Magnetic nanoparticles (~10 nm in diameter, 1/20th the size of cigarette smoke particles)

  • Surfactants (to prevent agglomeration)

  • Carrier liquid (such as hydrocarbon or ester-based oils)

These nanoparticles are uniformly dispersed in the carrier fluid to form a stable colloidal solution. Initially developed by NASA in 1965 for the Apollo program, ferrofluid is now widely used in vacuum seals, loudspeakers, magnetic imaging, and more.


What is Ferrofluid?

Handling & Storage Guidelines for Moretec's Audio Ferrofluid

1. Storage

  • Store at room temperature and pressure. No refrigeration required.

  • Reseal immediately after use to avoid moisture or contamination.

2. Handling Notes

  • Do not shake before use to prevent bubble formation.

  • Ensure adhesive is completely cured and dry before injection.

  • Avoid leaving syringe in magnetic field during application.

  • Inject from a fixed point, evenly and in one step—no need for multiple points.

  • Do not replace standard viscosity ferrofluid with high-viscosity fluid, even in small amounts, as this may impair heat dissipation and shorten product lifespan.

Key Advantages of MTS Ferrofluid

1. Excellent Evaporation Performance (at 150°C)

Temperature

MTS Ferrofluid (g/s·cm²)

150°C

5.03×10⁻⁹

As speaker temperature usually remains below 150°C, lower evaporation directly extends service life.


2. Superior Temperature Stability

Temperature Shift (65→80°C)

MTS Viscosity Drop


<35%

Minimal viscosity drop ensures consistent damping and voice coil centering performance.


3. No Phase Separation

Magnetic Field Strength

MTS Separation Rate

12,500 Gauss

<0%


No solid-liquid separation, avoiding splash, ensuring long-term stability.



4. Excellent Adhesive Compatibility

Adhesive Type

MTS Reaction Rate

CR-type DC868K

0%


No reaction with commonly used centering adhesives, preventing gelation or detachment issues.


Technical Specifications & Model Selection of Moretec Audio Ferrofluid

1. Appearance & Physical Properties

Property

Value

Appearance

Dark brown liquid

Viscosity

75 ~ 5000 cP

Saturation Magnetization

100 ~ 600 Gauss

Specific Gravity

0.9 ~ 1.2 g/cm³

Operating Temperature

100°C (PAO) / 150°C (Fluorinated)

Flash Point

260°C




2. Product Model Example

Example: P-2 10

  • P = MTS product code

  • 2 = 200 Gauss saturation magnetization (2 × 100)

  • 10 = 1000 cP viscosity (10 × 100)


3. Selection Guidelines

Application

Recommended Magnetization

Tweeters / HF Drivers

100–200 Gauss

Midrange / MF Drivers

200–300 Gauss

Woofers / Buzzers

>300 Gauss



Note:


  •  Magnetic gap >9000 Gauss → choose 100G ferrofluid

  • Magnetic gap <9000 Gauss → choose 200G ferrofluid

  • High-sensitivity units → use lower viscosity ferrofluid

  • Normal units → higher viscosity is acceptable



How to Choose the Right Audio Ferrofluid for Your Speaker Design

1. Selection Guidelines

There is no universally fixed procedure for magnetic fluid selection. Choices can be made according to the magnetic flux density within the voice coil gap, the physical dimensions of the gap, and the system's frequency response characteristics.

ItemClassificationSelection Criteria
Type of loudspeakerTweeters and high-frequency driversSelect magnetic fluids with low saturation magnetization (e.g., 100–200 Gauss)
Midrange and full-range driversSelect fluids with moderate saturation (200–300 Gauss)
Woofers and alarm devicesUse fluids with relatively high saturation magnetization
Magnetic flux density within magnetic gap> 9000 GaussRecommend fluids with ~100 Gauss saturation magnetization
< 9000 GaussRecommend fluids with ~200 Gauss saturation magnetization
OthersThe damping characteristics of ferrofluids can influence the acoustic frequency response. Use low-viscosity fluids for high-sensitivity transducers; use higher-viscosity fluids where sensitivity is less critical.


2.Based on Saturation Magnetization

To mitigate ferrofluid splashing due to voice coil oscillation, careful consideration of the magnetic fluid’s saturation magnetization is essential.


Saturation Magnetization (Gauss)Typical Application Scenarios
110–220Tweeters, headphones, high-frequency compression drivers, multimedia systems
220–330Midrange drivers, full-range transducers, mid-frequency compression drivers, alarms
330–440Woofers, subwoofers, heavy-duty alarm transducers


3. Fluid Selection Examples
Application ContextRecommended Magnetic Fluid Characteristics
Long-stroke loudspeakersUse fluids with high saturation magnetization
Speakers requiring tailored frequency responsesSelect fluids with appropriate dynamic viscosity
Systems operating under strong magnetic fieldsChoose fluids with superior colloidal stability
High-power or long-term reliability requirementsUse fluids with low volatility and minimal evaporation loss


4. Influence of Ferrofluid on Damping

Due to the inherent viscosity of ferrofluids, mechanical damping is introduced into the acoustic system, altering the frequency response. Therefore, proper selection of viscosity is critical.


Viscosity GradeDamping Effect on Voice Coil Motion
Low-viscosity typeProduces minimal damping
High-viscosity typeProduces greater damping


5. Moretec Magnetic Fluid Model Reference
Carrier Fluid TypeSaturation Magnetization (mT)Dynamic Viscosity @ 27°C (mPa·s)Application ScopeMoretec Magnetic Fluid Model
Synthetic hydrocarbon11.0~35.7100~4000High-frequency transducers (tweeters)P-110
11.0~22.0100~6000TweetersP-120
11.0~27.570~200Compression drivers, tweeters, midrangeP-202
11.0~27.590~1200Compression drivers, tweeters, midrange, alarm speakersP-205
Synthetic ester11.0~33.060~2,000Woofers, tweetersP-220
16.5~41.265~1500Woofers, subwoofers, midrange transducers, tweetersP-210
11.0~44.030~5,000Woofers, subwoofers, compression drivers, tweeters, midrangeP-240,P-250
11.0~32.525~200Multimedia speakers, headphonesP-302


FAQs about Moretec's Audio Ferrofluid
1
What is the chemical composition of ferrofluid?

Ferrofluid is composed of three main components:  Magnetic nanoparticles, typically magnetite (Fe₃O₄ or γ-Fe₂O₃), Surfactants, which provide colloidal stability by preventing particle agglomeration, and Carrier liquid, such as synthetic hydrocarbons or esters, serving as the dispersion medium.


2
What are the functional effects of incorporating ferrofluid into a loudspeaker system?

Incorporating ferrofluid solution into the magnetic gap of a loudspeaker offers multiple technical benefits: Enhances thermal conductivity, improving power handling capability, Modifies and stabilizes the frequency response curve, Dampens unwanted resonances, thereby reducing harmonic distortion and preserving acoustic fidelity.

3
What is the maximum thermal tolerance of ferrofluid in speaker applications?

Ferrofluid used in electroacoustic systems can withstand temperatures up to 200°C, making it suitable for high-power or high-temperature applications.

4
What is the shelf life of ferrofluid under standard storage conditions?

Under room temperature and sealed storage conditions, the typical shelf life of ferrofluid is approximately 5 years, provided there is no exposure to moisture or oxidizing environments.

5
In which part of the loudspeaker is ferrofluid applied?

Ferrofluid is applied within the magnetic gap (also known as the voice coil gap) of the magnet circuit, surrounding the voice coil to facilitate both magnetic flux conduction and thermal management.


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